Could you show me a couple of screen shots of the workshop/service manual for the GT650R
why do you want me 2 do that when u were saying you can download them for free
? wrong was u
told you iv been shearching for ages and cant find them anywere !!!
£3 is a small fee i payed £30 !!!!!!!!!!
i dont actualy know how screen shot it as there in adobe reader format ..
here;s the first page i copy and pasted...
This manual contains an introductory description on
HYOSUNG 『』& 『』and
procedures for its inspection/service and overhaul of its
It covers the differences from『 』and please
refer to the service manual of『 (99000-94810)』
for others which are not covered in this manual.
This page numbers on the top are ones which are in the
service manual of『 』and ones on the bottom
are the page numbers in this manual.
Other information considered as generally known is not
Read GENERAL INFORMATION section to familiarize
yourself with outline of the vehicle and MAINTENANCE
and other sections to use as a guide for proper
inspection and service.
This manual will help you know the vehicle better so that
you can assure your customers of your optimum and
The valve clearance specification is different for
intake and exhaust valves.
Valve clearance adjustment must be checked and
1) at the time of periodic inspection,
2) when the valve mechanism is serviced, and
3) when the camshaft is disturbed by removing it
● Remove the spark plug. (Refer to page 2-5)
● Remove the fuel tank. (Refer to page 4-1)
● Remove the radiator. (Refer to page 5-2)
● Remove the cylinder head cover bolt ① and ②.
● Remove the magneto cover plug ③ and the timing
inspection plug ④.
0.1 0.2 mm (0.004 ~ 0.008 in)
0.2 0.3 mm (0.008 ~ 0.012 in)
Valve clearance Standard (When cold)
Thickness gauge : 09900-20806
● Rotate the magneto rotor counter-clockwise to set
the front cylinder’s piston at TDC (Top Dead
Center) of the compression stroke.
(Rotate the rotor until“ ｜F”line on the rotor is aligned
with the center of hole on the crankcase.)
● To inspect the front cylinder’s valve clearance, insert
the thickness gauge to the clearance between the
camshaft and the tappet.
Inspect Initial 1,000 km and Every 6,000 km.
The clearance specification is for COLD state.
2-3 PERIODIC MAINTENANCE
● If the clearance is out of specification, first remove the
cam chain tensioner, camshaft housing, camshaft.
To install the tappet shim at original position, record
the shim NO. and clearance to present by“ A”,“ B”,
“C”,“ D”mark on the cylinder head.
Select the tappet that agree with tappet clearance
(vertical line) and shim NO.(horizontal line) as refer to the
tappet shim selection chart. (Refer to page 8-29∙30)
Adjust valve timing, install the camshaft housing and
After the crankshaft rotate about 10 times, measure
the valve clearance.
If the clearance be not agree, adjust the standard
clearance as the same manner above.
● In case that valve adjustment which there is no
the tappet shim selection chart, please follow instructions
of example in the below.
For example, the intake clearance is 0.4 and the shim
is 170 (1.70 mm), select 195 (1.95 mm) of the shim
which 170 (1.70 mm) of the shim add up the excess
clearance 0.25 mm when adjust with the standard
0.15 as the intake standard clearance 0.10.2 mm.
the actual file has pictures .