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Author Topic: Starter motor brushes  (Read 407 times)

LukeG

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Starter motor brushes
« on: February 13, 2018, 04:52:33 PM »

Hi,

I have a 2007 gt650r, the starter motor brushes have worn out & the insulation plate has burned through on one side ( I assume from a buildup of carbon dust). So I'm looking to replace the brush holder assembly.

I've found this kit
https://www.motoelectrical.co.uk/types/starter-brush-kits/starter-brush-kit-smu9120-honda-cbr600-kawasaki-klf220-klf250-suzuki-dl650-sv650-yamaha-yfz-r6/

Looks to be the right size & shape, can't find any more information. Anyone have any experience with this?

Thanks in advance :)

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umop-ǝpisdn

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Re: Starter motor brushes
« Reply #1 on: February 13, 2018, 10:06:06 PM »

I note that the link you gave mentions the sv650.

Just check the part numbers for both starter motors. I suspect that they will be identical.
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LukeG

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Re: Starter motor brushes
« Reply #2 on: February 14, 2018, 12:01:04 AM »

Hyosung part no. 31100HN9100
SV650 part no. 31100-19F00

Yeh they're close, and the motors do look very similar lol

I've got a set on the way and will update, might save someone from buying a whole new motor, cheers.
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spit051261

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Re: Starter motor brushes
« Reply #3 on: February 14, 2018, 04:33:52 AM »

If the brushes are a bit larger , you can always sand them down to size .
Done it many times when we did not have the correct size brushes in work .
Just sand/emery them to the same size as the brush holder  :)
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Joss

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Re: Starter motor brushes
« Reply #4 on: February 14, 2018, 12:53:28 PM »

If the brushes are a bit larger , you can always sand them down to size .
Done it many times when we did not have the correct size brushes in work .
Just sand/emery them to the same size as the brush holder  :)

I concur. Done the exact same thing.
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umop-ǝpisdn

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Re: Starter motor brushes
« Reply #5 on: February 14, 2018, 08:31:54 PM »

Hyosung part no. 31100HN9100
SV650 part no. 31100-19F00

Yeh they're close, and the motors do look very similar lol

I've got a set on the way and will update, might save someone from buying a whole new motor, cheers.

I'd say they're revisions of the exact same part. Those brushes will pop straight in.
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spit051261

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Re: Starter motor brushes
« Reply #6 on: February 15, 2018, 12:02:53 AM »

Hyosung part no. 31100HN9100
SV650 part no. 31100-19F00

Yeh they're close, and the motors do look very similar lol

I've got a set on the way and will update, might save someone from buying a whole new motor, cheers.

I'd say they're revisions of the exact same part. Those brushes will pop straight in.
Spoil sport  ;D
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LukeG

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Re: Starter motor brushes
« Reply #7 on: February 22, 2018, 06:30:54 PM »

Brush kit arrived. As hoped the part for the sv650 is identical to the gt650 :)



And the damage to the insulated plate holding the + brush. I assume caused by a buildup of carbon dust, might be worth taking apart and blowing out every so often.



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umop-ǝpisdn

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Re: Starter motor brushes
« Reply #8 on: February 22, 2018, 07:59:48 PM »

Good on you Luke.
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Joss

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Re: Starter motor brushes
« Reply #9 on: February 23, 2018, 03:42:03 PM »

Another great post *thumbs up*
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